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Tuesday, October 27, 2015

LED lights. What are they good for, and how to read them.


LEDs

What are they good for and how to read them?

This post applies directly to the VFlex control board, but does not include the Solar VFlex.

 
What is an LED anyways?

Light Emitting Diode

Why are they there?

Basically, each LED is monitoring a specific circuit on the operator. The way the LED is behaving will indicate the status of that circuit.

 What are they Good for?

The LEDs can be used to qualify an installation, or service, and is the first step in troubleshooting. They indicate the status of the board, operator, and what the board believes is the gate status.

In regards to troubleshooting, they are priceless and one of the most important tools available to you. In order to get the most from what the LEDs have to offer, you must first pay attention to them. Do not underestimate the wealth of information that they can provide.
 
How to use them:

Whether they are blinking, solid or not illuminated at all, they are telling you something. To decode the LEDs properly, you have to pay attention the other LEDs that are monitoring related circuits. For example:

The motor won't run when you give the board a command:

·         "AUX. PWR" illuminated solid

o   This is normal and means that the board has responded to your command and is currently providing power to the motor circuit. Motor should be running.

·         "Check Motor" illuminates solid a few seconds later,

o   This is NOT normal, but does confirm that there is power on the motor circuit. However, the circuit is incomplete. So the power doesn't make it across the motor. Motor can't run on an incomplete circuit.

Alone, either one of these LEDs tells you only part of the story. Together, they give you a broader picture of what's going on.

 What do the mean?

It is also important to understand how the LEDs SHOULD behave and when. For this reason, I will group them by related circuits and identify what to look for according to their status.

 

24V Power Supply Group

These LEDs monitor the low voltage power to, and through, the control board.

·         "POWER" monitors the incoming 24VAC to the VFlex board.

 
STATUS
CONDITION
What to look for?
POWER
SOLID
Normal
Nothing wrong here.
flashing
Problem
24VAC to the board is too low or missing.
OFF
Big Problem
No power to the board or there's a short.
 
 
 
 
Battery Low
OFF
Normal
This is a good thing.
SOLID
Problem
Batteries are low. Check charging voltage.
flashing
Big Problem
Batteries critically low. See above.

·         "Battery Low" monitors the battery back-up power.

 


 

 

Motor Power Group

These LEDs monitor the motor circuitry for voltage and amps. There are three LEDs to look for here.

·         "Aux. Pwr" Indicates the board has responded to an input and is sending voltage to the motor circuitry.

·         "Check Motor" monitors the continuity of the motor circuit. It will also illuminate if the ODS has been tripped.

·         "ODS" is our Obstruction Detection Sensor. This monitors the amperage on the motor circuit.

 

 
STATUS
CONDITION
What to look for?
Aux. Pwr
SOLID
Normal
If you wanted the motor to be running.
OFF
Normal
If you don't expect the motor to be running.
 
 
 
 
Check Motor
OFF
Normal
This is good.
SOLID
Problem
Check the motor fuse, breaker, brushes and if ODS has been tripped.
 
 
 
 
ODS
OFF
Normal
This is good.
SOLID
Problem
Sudden or abrupt increase in motor current.
flashing
Problem
Consistently high current from the motor.

 

 

"Siren" LED

When this LED is illuminated, one of the following issues requires immediate attention. A corresponding LED will also be illuminate and the Siren sounding.

·      If the "Battery Low" LED is also illuminated, the batteries are critically low. Press and release the "Diagnose" Button to scroll through the LCD messages.

·      If the "ODS" LED is also illuminated, an obstruction or overload event has been detected twice consecutively in the same direction of travel

 
STATUS
CONDITION
What to look for?
Siren
OFF
Normal
This is good.
SOLID
Problem
Check for low battery or ODS

 

 

 

 
 
 
 
Input Circuits Group
As mentioned in the previous blog post, these LEDs will indicate what input or command, from a connected device, is being provided to the board.

·         Each input terminal has a corresponding LED that will illuminate while the device is being triggered.

·         Normally, the device will only be triggered momentarily, subsequently causing the LED to illuminate momentarily or flash once.

·         The "Open" LED corresponds to several input terminals, "Open" "Fire" "Strike" and "Exit". However, all of these only provide an open input.

 
STATUS
CONDITION
What to look for?
Input LEDs
OFF
Normal
Everything Aye OK, as long as you're not expecting anything to happen.
SOLID
Problem
The board is actively receiving a command from a connected device.
 
 
 
 
Timer
OFF
Normal
The close timer is OFF or the gate is not at the open limit.
SOLID
Normal
The gate is at the open limit open and the close timer is counting down.
flashing
Problem
Opposing command is keeping gate open. Look at the  Input LEDs.

 





 




                                                               Limits Group

These LEDs monitor the limits circuitry and will indicate when the board believes the gate is at the desired limit position. They will also provide other valuable information, but the meaning of the LED status is depends on the the operator model type.
  • Slide gate operator have digital limits
  • Swing gate operators have mechanical limits




 
STATUS
CONDITION
What to look for?
Open Limit
OFF
Normal
When not at the open limit position.
SOLID
Normal
While at the open limit position.
flashing
Problem
Open limit is not set, or has been cleared.
 
flashing
Big Problem
Both, Staggering! Call Viking Tech Support
Close Limit
flashing
Problem
Close limit is not set, or has been cleared .
SOLID
Normal
While at the close limit position.
OFF
Normal
When not at the close limit position.











 

 



Magnetic Lock Relay LED

This LED ONLY indicates the status of the Magnetic Lock Relay, which also corresponds with the gate position.

·         It doesnt know or care if anything is connected to the Magnetic Lock Terminal Block or not.

·         The gate position it will illuminate at  is dependant on whether or not the "Sync" feature is activated. Typically when the gate is at any position other than the close limit.

 
STATUS
CONDITION
What to look for?
Magnetic Lock Relay
SOLID
Normal
Continuity between C and N.C. terminals; typically when at the close limit.
OFF
Normal
Continuity between C and N.O. terminals; typically when at the open limit.
flashing
Big Problem
There is a short to the control board or the batteries extremely low.

 

 

Diagnose LED

This LED will indicate if there are any error "ERR" messages on the LCD Display.

·      The number of consecutive flashes indicates how many errors are currently detected.

·      Press and release the "Diagnose" Button to scroll through the LCD messages.

·      Error messages will be displayed first.

 
STATUS
CONDITION
What to look for?
Diagnose
OFF
Normal
Nothing going on here.
flashing
Problem
Check the messages on the LCD Display
 
 
 
 

 

 

 

LED
Status
Meaning
“Magnetic  Lock Relay”
OFF
At Closed Limit and Magnetic Lock Relay state is closed across “COM” & “N.C.”.
 Gate should be at the Close Limit.
 
SOLID
Not at Closed Limit and Magnetic Lock Relay state is closed across “COM” & “N.O.”.
Gate should not be at the Close Limit
“Check Motor”
OFF
Normal Condition.
 
SOLID
The control board is sending power to the motor but the circuit is open.
“Battery Low”
OFF
Normal Condition.
 
SOLID
Batteries are low. Check power supply to the operator.
 
FLASHING
Batteries critically low. Check power supply to the operator.
“POWER”
SOLID
Normal Condition.
 
FLASHING
Operator is running on batteries only.
 
OFF
No power to control board.
“Radio”
OFF
Normal Condition.
 
SOLID
Control Board is receiving an input from a device connected to the Radio terminal.
“UL”
OFF
Normal Condition.
 
SOLID
Control Board is receiving an input from a device connected to the UL terminal.
“Re-Open”
OFF
Normal Condition.
 
SOLID
Control Board is receiving an input from a device connected to the Re-Open terminal.
“ATG”
OFF
Normal Condition.
 
SOLID
Control Board is receiving an input from a device connected to the ATG terminal.
“C Loop”
OFF
Normal Condition.
 
SOLID
Control Board is receiving an input from a device connected to the C Loop terminal.
“Open”
OFF
Normal Condition.
 
SOLID
Control board is receiving an input from a device connected to any of the following input terminals: Exit, Fire, Strike or Open.
“STOP”
OFF
Normal Condition.
 
SOLID
Control Board is receiving an input from a device connected to the Stop terminal.
“Close”
OFF
Normal Condition.
 
SOLID
Control Board is receiving an input from a device connected to the Close terminal.
“Siren”
OFF
Normal Condition.
 
SOLID
Second consecutive obstruction has been detected.
 
FLASHING
Batteries are critically low.
“Aux. Pwr”
OFF
No voltage output on these terminals at the moment.
 
SOLID
There is 24VDC output on these terminals at the moment.
“Diagnose”
OFF
Normal Condition.
 
FLASHING
Errors have been detected; Check LCD Display for ERR messages.
“Close Limit”
OFF
Gate is not at the close limit position.
 
SOLID
Gate is at the close limit position.
 
FLASHING
Close limit position has been erased or not set.
“Open Limit”
OFF
Gate is not at the open limit position.
 
SOLID
Gate is at the open limit position.
 
FLASHING
Open limit position has been erased or not set .
“ODS”
OFF
Normal Condition.
 
SOLID
Obstruction has been detected.
 
FLASHING
Overload has been detected.
“Timer”
OFF
The close timer is turned OFF or gate is not at the open limit if the timer is turned ON.
 
SOLID
Gate is at Open Limit, Timer is turned ON and counting down to close.
 
FLASHING
Gate is at Open Limit, Timer is turned ON but is not timing out due to a conflicting command.